High Power Density Thermal Test Vehicle System(TTV-12000 Series)

High Power Density Thermal Test Vehicle System(TTV-12000 Series)
Features
Datasheet Inquiry

 

  • Maximum Power Ramp Rate of 2,000W/s
  • Up to 12kW High-Power Output per Heater
  • Maximum Heat Flux of 1,000W/cm² per Zone
  • 80V Low-Voltage, High-Current Thermal Load Drive Architecture
  • Dedicated Interlock and Insulation Relays for Enhanced Power Safety
  • Up to 7 Temperature Monitoring Points for Thermal Distribution Analysis
  • 24 Zone Heating Configuration for Thermal Load Distribution Simulation
  • 24 Channel PWM Power Control for High-Power Thermal Load Simulation
  • High-Power Thermal Load Simulation for Cold Plate and Liquid Cooling Performance Validation

The MICROTEST TTV-12000 Series High Power Density Thermal Test Vehicle System is specifically designed to meet the thermal testing requirements of AI servers and high-performance computing (HPC) chips. Each heater supports a maximum rated power of up to 12,000 W, with a maximum heat flux of 1,000 W/cm² per zone.

The system simulates the thermal load conditions of high-power chips during operation, enabling R&D teams to validate the performance of liquid cooling systems, cold plate designs, and thermal interface materials (TIM). It also facilitates the evaluation of heat transfer and thermal dissipation performance under various power conditions, supporting the development and design optimization of thermal management technologies for high-power AI servers.

 

Specifications

High Power Density Thermal Test Vehicle System｜TTV-12000 Series

 Heater Rated Power   Max. 12000W
 TTV Element - Total Heated Area   67 × 55mm, approximately 36.85/cm² (Customizable)
 TTV Element - Zoned Heating   24 Zones  Max. Power / Zone: 500W
  Heat Flux   Max. Heat Flux / Zone  1000W/cm²
  Avg. Heat Flux (Total Area)  325W/cm²
  Power Control   PWM Channel  24
  Control Resolution：100-step linear adjustment per channel for output power control
 Max. Power Ramp Rate   2000W/s
 Operating Voltage (Max)   80V
 Power Supply Configuration   2 units KIKUSUI DC Power Supply PAT80-100T
 Safety Features   Dedicated Interlock Contacts, Reinforced Isolation Relays
 Protection Mechanisms   Overcurrent Protection (OCP), Overtemperature Protection (OTP), Soft-Start Protection

TTV｜Control Module

 High-Speed Dynamic Power Control  PWM Control Channels: 24 Channels
 Resolution: 100-step linear adjustment per channel for output power contro
 Max. Power Ramp Rate  2000W/s
 Power Safety Protection  Dedicated Interlock Contacts, Reinforced Isolation Relays
 Temperature Monitoring  Control Board Temp. Sensing  1x Temp. Sensor IC on PCB
 TTV System Temp. Sensing Points  5 points standard (Expandable to 7)
 Max. Ambient Temperature  ≤ 70°C
 Power Terminals  Terminal Sets  6 sets
 Max. Current / Terminal Set  30A
 Max. Current / Cable Assembly  25A
 Total Current Capacity  150A(Sum of 6 terminal sets rated current)
 Wiring Specifications

 TL-PM0001

 Banana Plug Test Leads (Red)

  Safety Rating  1000V CAT III
 Current Rating  25A

 TL-PM0002

 Banana Plug Test Leads (Black)

  Wire Gauge  12AWG
 Cable Type  UL 3239 Silicone High-Voltage Wire
 Length  1m

 

TTV｜Thermal Test Element

 Heat Flux Density  Max. Heat Flux / Zone  1000W/cm²
 Avg. Heat Flux (Total Area)  325W/cm²
 Total Heated Area  67 × 55mm (Customizable)
 Multi-Zone Heating Configuration  24 Zones  Configurable thermal load distribution for       diverse test requirements
 Max. Power / Zone: 500W
 TTV Heating Zone | Temp. Monitoring  Multi-Point Temp. Monitoring  5 points standard (Expandable to 7)
 Recommended Operating Temp  ＜100°C
 Maximum Temperature  120°C

 

TTV｜PC Software

 Data Visualization  Display Modes  Compact Mode
 Dynamic Marquee Display Mode
 Axis Display Settings  Supports X-axis / Y-axis toggle
 Data Logging & Export  CSV, Binary
 Interface  USB Type-C (Connects to TTV Control Module)
 Operating System  Windows 10 or later

 

TTV｜DC Power Supply

 Model  2 units KIKUSUI DC Power Supply PAT80-100T
 Power Supply Type  High-Efficiency Switching DC Power Supply
 Rated Output Power  8000W
 Rated Output Voltage  80VDC
 Rated Output Current  100A
 Output Control Mode  CV/CC
 Rated Input Power  Three-Phase AC 200V～240V, 50Hz～60Hz
 Input Voltage Range  AC 180V~250V
 Input Frequency Range  47Hz~63Hz
 Max. Input Current  32A(Rated Load)
 Max. Input Power  10kVA
 Voltage Setting Accuracy  ±(0.2% of Rated Value + 50mV)
 Voltage Load Regulation  ±(0.1% of Rated Value + 5mV)
 Voltage Ripple & Noise  350mVp-p (10Hz～20MHz)；30mVrms (5Hz～1MHz)
 Current Setting Accuracy  ±(0.5% of Rated Value + 50mA)
 Transient Response Time  5ms (under specified condition of load current varying from 50% to 100%)
 Standard Interface  RS-232C
 Option Interface  USB, GPIB, LAN
 External Analog Control  Supports Voltage / Resistance Control and Output ON/OFF Control
 Safety Protections  Overvoltage Protection (OVP) Overcurrent Protection (OCP)   Overtemperature   Protection (OTP)     Input Phase Failure, Fan Failure, and   Remote Sensing Line   Abnormality Protections
 Max. Dimensions  Approx. 430 × 129.2 × 550mm (Max. dimensions marked per specification definition)
 Weight  Approx. 23kg